THE MAKING OF THE HAMANO TSUBA

 

 

I first came about the hamano tsuba by chance, while I was searching on the web. I was deeply touched by the beauty of it and saved the picture. Days passed and I took it as a challenge as how to get myself finally started into the art of wax carving. I needed an excuse and the hamano tsuba became the challenge.
I've designed jewelry such as the goldfish necklace and the black signet necklace among other pieces, and sword furniture in contemporary styles, but never went into something that I felt I had to do myself before having it cast in mokume-gane.
Two generous people and friends were of incredible help.
Joe Walters and Jim Kelso.
Joe encouraged me and had the trouble of ordering me the carving wax, wax carving tools, then he cut three slices for the tsuba, 7 mm thick, shipped it to me with the beautiful textured tsuka tanto and gave me precious advise.
Jim also not only gave me precious advise based on his great experience, but also helped me in locating and talking to a friend who is also a jeweler and a caster.
Then, when I felt I was ready and had everything planed in my mind, all work figured out after pondering on all the newly gained advise and knowledge, I decided to start the making of the tsuba.
There is no way of learning something other then experimenting. And in this case I do not want to make anything go wrong. I plan to succeed on my first attempt. Its not about being arrogant or over-confident. It is about figuring out before hand what to do and how to do.

The appeal lies on the challenge of the many parts of the tsuba.
The petals are 40, alternating in the way they face the viewer.
Then there is the central part which is pretty tricky because all I could do on the paper designed template, was guess work on the proportions. The center is flat where the seppa will be while the rest will be part of the pollen pouches with a bee poised on it.
I gave up trying to copy the proportions based on this photograph but would rather create my own proportions based on the width of 
the wax. The bee is exquisitely stylized.
Prior to any advance, I made sure I had all the tools that I would need for the job, while I sometimes pondered how would they behave or how could I make my will be applied over the wax. I had asked Joe Walters for 4 boxes of wax for stock, and as usual, Joe was more than kind.
I had already some Japanese saws and I instinctively chose the one with the smaller teeth while I assembled the wax carving tools as well as very small files for delicate jobs. At least I had the tools.

The printed layout

Basic markings on the wax

A closer view of the markings

More definitions of the tsuba

I used a real seppa for template

I can now see the proportions...

The fixed size of the wax section was smaller than the tsuba so I had to adapt. I will carve the bee separately. For now I am just feeling the wax and seeing how it reacts so I can proceed in a safer way. It is going to be a very tedious job carving 40 petals. I still have to mark them, but I am confident that once I carve two or three I will get the feel. I'll me making the right size scrappers for the petals' carving.

I cut one petal and used it as a template to achieve the markings of the petals. Then I went on to cut the wax (another feeling of the wax) with a saw, and missed a bit, but the the file will solve the problem.

I will now make a smaller circumference and round the wax with a file. The center picture shows the almost rounded circle, just about 2 mm smaller. Then the fully rounded  tsuba can be seen.
The filling was a good exercise on perceiving how does the wax react.
I will now have to mark down the edge each of the petal's divisions, so as to mark everything on the other side, before I use a jeweler's saw to cut open the nakago-ana.
At this stage I am feeling pretty confident on this new media, and while I worked, ideas have been growing on my mind about the fuchi and the kashira.

The next step was to start cutting the lobes shape with a jeweler's saw. This will also help in the markings of the other side. Presently the thickness of the wax piece is still 7mm and has to be brought down to 5 mm.
More to come in a unforseen time period...

     
     
     


 

 

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