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Forging the tanto |
Adjusting the sori |
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Normalizing |
Annealing |
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The tanto forged
with a compensation curve at the kissaki |
Profile being
cleaned. In this case is the mune |
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The tanto with the
cutout markings & compensation curve. |
The cutouts being
carefully filled out. Hybridation begins. |
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Second set of
pictures received on July 18, 2007 |
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| the
tanto with finished cut outs, ready for heat treating and a
compensation curve at the kissaki. |
now
Paolo protects the blade cut outs and the hole with insulating clay
against cracking during quench. |
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| heat
treating the blade in this beautiful charcoal forge |
going
for the quench in a glorious temperature |
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| after
the quench Paolo registered the substantial difference in the curve.
Tanto is almost straight as originally planned. |
cut
tests of the blade after cleaning off the quench residues. The
cutouts look absolutely splendid. |
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Third set of
pictures received on August 9, 2007 while the monsoon strikes in SE
Asia. |
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Steel tsuba and horn blanks for both
ends of the scabbard |
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Paolo fits the
nakago in Filipino ebony. It is a beautiful wood for further
explorations. |
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Picture
of rough shaped saya with an already rounded
tsuba |
The
blade and the saya.
Notice the beautiful handle curvature? |
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| Paolo
brazing the butt plate |
The
rough finished butt plate and collar. |
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Notes: At
this stage, I'm already once more extremely impressed with the
amazing bursts of quality work time Paolo puts in all his projects.
And I feel the same anticipation for the outcome as with other
designs, especially since this specific one carries a less common
hybridation which will not include a differential heat treated
blade. Hybridation is expressed by other ways and that is the
intellectual pleasure of it. |
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At this stage I
suggest to Paolo three little marks on the silver curved baca-baca
made with a small triangular file to add a very simple adornment,
very synthetic and purely aesthetic that can become a kind of a
"response" of silver to the steel cut outs. |
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On August 20,
and despite the heavy rain and flooding in Manila, Paolo
sends me these progress pictures. |
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| The
blade is now inserted on a Ferric Chloride etch for grain |
Paolo
now proceeds to working in silver for the baca-baca |
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| The two
baca-baca while unpolished show a contrast with the blade grain |
Dry
mounted kris-tanto with the baca-baca and the mountings. It is
already very clear the outcome. |
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Paolo tells me that
the silver will be polished and I know it will result in a very nice
contrast with the etched blade surface. Paolo further agrees with
the little marks on the curved baca-baca, just to break the routine.
Further, Paolo tells me he is lining the scabbard and it is waiting
for the glue to dry.
By September 8, Paolo sends me the last batch of pictures of
the finished piece done amidst his very heavy schedule.
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The gluing of the
saya and the making of the saya mouth lining and the horn
koiguchi requires extreme precision from Paolo especially
considering that he has to allow room for the silver baca-baca. |
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While with very
little tooling compared with others smiths, Paolo made
miracles by hand. His low-tech spray gun as he
describes it himself is part of the ingenuity that characterizes
Paolo work along with our common interest for unique hybrid
projects. |
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Here is the
finalized hybrid tanto with a grainy Ferric Chloride surface and the
finished tinted saya with a blackened tsuba that helps separate the
blade from the fuchi. The handle is Filipino ebony that was
darkened by my request. |
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Here is a close-up
photograph of the main areas where the hybridation takes place. In a
neutral blade canvas, the highlight is in the silver baca-baca and
the cut outs. This project started before a design commission from a
customer who will be having Paolo make a very unique custom
design I did and was noticed by said customer from Europe.
All in all the variations on the nomadic search for elements that
can be incorporated and fused into hybrid designs represents, as I
see it, an answer for a quest towards innovation. |